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5.3 Swap, not running right, Tune or Mechanical??
ok I have been searching here and other forums for a few weeks now. this is my 3rd LS swap the first too were straight forward with whole parts truck. This one is now my personal truck and I am having issues and just can not get things straightened out. I am new to HP tuners and tuning in general so forgive me on this if it something I'm over looking!
I will try to give as much information as possible right now to prevent back and forth questions!!
for starters the truck is a 1953 Ford f500, sitting on a 1997 C2500 (Silverado) frame that has been 6in "Z" cut (to lower cab on stock 8600GVW suspension) with a 14 bolt diff.
now the motor is a 2003 or 2004 (I cant remember exactly) it came from a customer at my friends repair shop, Tahoe owner said it was over heating and wanted the motor swapped from his wife's wrecked 2002 avalanche, all over the radiator being clogged up. So I took the 5.3 from the Tahoe and the harness and PCM from the avalanche.... the trans is a 4L80e I purchased a year ago before this project was even thought about, I was to say its a 2001 (defiantly newer then 97+ with the front and rear cooling lines) and was told it was in great working order came with convertor too...
fuel tank is from a 1991 jeep YJ and I used the stock 1997 vortec 350 fuel pump and put it in the jeep tank (meets fuel required specs). running regulated filter for 2000 corvette
recap of important stuff:
2003-2004 5.3L (drove Tahoe, I know the motors good)
2001 4L80e
2002 Harness & PCM
1997 Vortec 350 fuel pump
2000 Fuel Filter / regulator
OK! so due to the cab clearances of the build I could not fit the stock truck manifold... friend-of a friends-cousins-best friends-roommate deal landed me one of those MID-length fabricated intakes and 102mm throttle body for $100 brand new, didn't fit in his LS1 powered Mazda RX7. I haven't heard great things about the intake and TB but it gave me the clearance I needed and for the price I couldn't pass is up. the added benefit was not having to change the accessories ether so I was cost savings all around!! so with the intake that's why I ran the non return fuel setup...
now the issue... the truck is up and running.. kind of. it wont move.
there was issues at first with clogged injectors (they came from the wrecked and been sitting 2002 avalanche) and coils not firing.
so I stole the injectors and coils off my good running 2002 4.8L that's in my Jeep Wrangler.
after weeks of banging my head I adapted the stock TB onto the intake (after local tune shop told me I might be a cheap TB and 102 is kind of to big for a bone stock 5.3) so I agreed and put the stock one on. now with the stock TB reving it I was hitting 8* knock retard in EVERY CELL above 50kPa! so frustrated I let it sit a few days. since then I have removed ALL torque management, brought rev limit to 600, and turned off all A/C stuff (don't have A/C anyway) and with ease of throttle and it will rev nice with NO knock (I don't get it one bit but hey whatever), a quick 0 to 100 flooring it, it will slug then rev, if you bounce it a few times you can almost stall it, it will pop threw the exhaust then rev. now put the truck in gear and floor it, it wont go anywhere! now here where im really confused, why wont this thing move, I can throw it in gear and ease on throttle to get it in a out of the shop, but theres a 3in bump at the door way and I have to floor it and it takes almost 2-3 seconds to get the power to move over the bump (this has been a issue since day one of running). also running the MAF sensor from the 2002 4.8 in my jeep cause again, i know it to be a good working one. i have also did a crank relearn and it works, got a code miss on Cyl 1 when i unplugged the spark plug wire...
I know the VE table is not gonna match the intake manifold, but it should still run! ive also notice my o2 and fuel trims are all over the place, almost like im monitoring 2 different 4cyl engines, they never match each other!!
i have already smoked the motor for vacuum leaks, and sprayed carb cleaner everywhere while running, 100% no intake leaks...
checked for exhaust leaks too, none at all
the tail pipe of the exhaust is so black its worse then a old cummins with the fuel cranked up...
any input would be amazing!!
first time attaching file in a post so i hope this works but here is my tune file, my log file, my scanner layout, and a exported .cvs of my log!
i hope that's everything anyone will need, if not please let me know how to give more info!!