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Thread: Pseudo Real Time Tuning for E38 / E67

  1. #1
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    Pseudo Real Time Tuning for E38 / E67

    Can't take any credit for this, but surprised I haven't seen it mentioned here.

    https://forum.efilive.com/showthread...l=1#post116612

    Tools required.
    • Electronics knowledge
    • Load bearing dyno
    • Wideband
    • Knock Ears

    Basically...

    MBT steady state dyno tuning for 98 fuel
    • Check stoich table is correct for 98, PE fuelling correct, flat line flex fuel blend table
    • Make a square wave oscillator 0-5V, 0-150Hz
    • Feed that to ethanol pin on ECM
    • Add lots of timing to Flex Fuel table
    • Double check timing blend ramp table
    • Load up on the dyno, locked rpm, stable load
    • Wind up oscillator, this will add more timing
    • Find MBT or knock limit and make a note of the timing value for that cell
    • Rinse and repeat for each cell.
    • At the end you will have MBT or knock limit for each cell.

    MBT steady state dyno tuning for E85
    • Drain fuel, add e85
    • Check stoich table is correct for e85, PE fuelling correct, flat line flex fuel blend table
    • Same steps as above.

    Same can be done for fuel.
    Need to force open loop.

  2. #2
    Senior Tuner kingtal0n's Avatar
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    fwiw you can put a 1000~ohm potentiometer between the IAT and ECU and achieve timing and fuel adjustments based on dial position because there are maps which user define IAT timing adjustment global and also for PE there is additionally an IAT adder user define

    For example if I want a little extra fuel and timing I adjust my variable resistor dial to the right about 1/4 turn, 500ohms drops the IAT about 10 to 12*F

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    So I understand the concept, but why E98? Why not start with Gas the go to E85?

    Thanks

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    Senior Tuner TheMechanic's Avatar
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    Quote Originally Posted by kingtal0n View Post
    fwiw you can put a 1000~ohm potentiometer between the IAT and ECU and achieve timing and fuel adjustments based on dial position because there are maps which user define IAT timing adjustment global and also for PE there is additionally an IAT adder user define

    For example if I want a little extra fuel and timing I adjust my variable resistor dial to the right about 1/4 turn, 500ohms drops the IAT about 10 to 12*F
    Good idea. Just have to make sure you turn it back or you will get a CTS IAT sensor correlation code on cold startup. It compares the two and if they are not withing if I remember right about 3 to 4 degrees it will set a code.

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    Quote Originally Posted by marksrig View Post
    So I understand the concept, but why E98? Why not start with Gas the go to E85?

    Thanks
    Aussie mate. Not E98, just plain 98 petroleum. Same as your 93 gasoline.

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    Quote Originally Posted by hjtrbo View Post
    Aussie mate. Not E98, just plain 98 petroleum. Same as your 93 gasoline.
    Oh Thanks Turbo! I was adding info that wasn't there. I like this idea especially since I know HPT won't be updating the Gen IV to do realtime tuning like a previous version had.
    Great workaround.

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    What do you think about this?
    Some of us aren't quite as handy at electronic circuitry.

    https://www.amazon.com/WHDTS-Generat...068899187&th=1

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    Quote Originally Posted by hjtrbo View Post
    [*]Load up on the dyno, locked rpm, stable load

    As someone who has owned a loading dyno for about 15 years now...

    You have limited time loaded up on the dyno. Things will get super hot super fast. It's a neat idea but I don't think very practical.

    I've made circuits do to do this for dry nitrous cars.
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    [QUOTE=Alvin;683867

    You have limited time loaded up on the dyno. Things will get super hot super fast. It's a neat idea but I don't think very practical.[/QUOTE]


    yes, this exactly. you will either burn the dyno down, or melt pistons before populating even the most rudimentary of mbt tables.

    this isnt something thats done in a single session. controlling temps is the biggest issue
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    So I can hear what you guys are saying if you were looking for MBT in every cell or under PE, but what about cruise?
    I'm new at this so don't roast me, but isn't MBT the best for fuel mileage too? I mean if you found MBT at the cruise cells that you spent most of your driving time in, and interpolated the surrounding cells, how would cruise speeds on a Dyno cause heat issues?
    Thanks for educating this old man.
    Last edited by marksrig; 04-14-2022 at 05:57 PM. Reason: punctuation

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    Alvin and Michael, this is a side note but I thought I would ask. What kind of fan set up are you using on your dyno?

    I know steady state tuning taxes the vehicles cooling system and the dyno's fan system but I am curious what you are using or have used and what you like for doing tuning like this. Multiple sessions are required for sure especially at the top end of the map.

  12. #12
    Senior Tuner kingtal0n's Avatar
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    Some variables we don't control easily are:
    wind resistance
    tire compound
    friction between road and tire (cement vs asphalt, surface friction changes)
    temperature affect on friction
    air pressure/temp affect on tire optimal efficiency shape
    vehicle weight
    gear ratio (including tire height & Gear selector choice)
    gear lube viscosity (temperature dependent)

    hills represent additional load to steady state cruise situations, the right hill can induct WOT 0kpa threshold values for small engines, making steady cruise and wot a blended ordeal per gear and speed, weight and displacement.


    Be careful when you say MBT because it has different meanings on various forums. I've heard it as Mean Best Torque and Minimum best timing.
    Mean best torque and Minimum best anything is a misnomer because "mean" implies average and "best" implies a peak or optimal as opposed to average.
    So really they seem like meaningless terms thrown around when everybody is talking about something slightly different without realizing it half the time.
    To some people minimum best timing is the least amount of timing you can get an average (mean) best torque output within some percentage of possible maximum torque. For other people it means finding the average timing range for best torque which may or may not coincide to a minimum setting near an EGT ramp or EGT safe maximum. It can go so many different ways I just avoid the use of the MBT terminology all together and instead, say what you mean, not what you think it means.

    To put Mean Best X another way, there is a 'mean best' ___X___ for everything. Mean best coolant temp for torque, mean best oil temp for torque, mean best intake air temp for torque, mean best tire pressure, mean best driveshaft mass, etc... everything has an average range where torque is best handled/produced efficiency wise, frequency wise, setup wise, each torque integral or stepwise function of torque derived in terms of control theory has it's own set of harmonics and efficiency terms with some range proving to be optimal or "average best" for that purpose.

    In terms of economy, we are looking for "average best economy" per ______X_____ any function. Like torque, but not torque. Instead, we are looking at fuel consumption. What consumes fuel? Rotating mass slowing down due to friction uses fuel to keep moving the same rate. Vehicle weight imposed friction due to gravity and wind resistance. Any interface between materials such as output shaft to driveshaft, tire to the road, transmission friction due to pump demands, gears turning other gears while washing in fluids, the list is real.


    Because of all the variables involved with steady cruise economy (some listed above) the economy tuning characteristics are based on a wide range of potential variables, many or most of which cannot be accounted for on the dyno such as wind resistance 80MPH+ and the additional luggage or passengers you might carry one day. Or the change in tire height or tire compound or friction of surfaces, even/especially rain water can have a powerful influence on coefficient of friction with respect to tire interface.

    Therefore the dyno is not a super useful way to tune economy. If you are a very good tuner of course it can help you some, you can pretty much guess alot of the additional loading or friction encounters a vehicle will be exposed to. Which basically means being more conservative with timing and fuel transients depending on the expected situations, like when heavily loaded extra passengers in overdrive at highway speeds, the engine will cruise at higher manifold pressure, there is some question of at what point do you go from 'cruise' situation to 'loaded on the water like a boat engine at constant speed' type of thing. A boat might 'cruise' in boost pressure for example, and some small displacement JDM engines will pretty much sit near or just over boost threshold if you try to cruise high enough MPH. So the definition of 'cruise' and 'economy' are completely separated; sometimes you cruise at "WOT" and sometimes we cruise at light load. This needs to be dealt with by actually driving the vehicle or boat at those speeds and determining if the engine displacement and fuel quality is up the challenge of an economical cruise situation or if it needs to be run richer and with with reduced timing to be safe at constant speed.

    I've studied economy all my life because im a poor college student and most of this talk talk is useless in the real world situations. To actually tune the vehicle for economy you really best effort is:
    1. fill the tank full at a specific pump.
    2. Drive on specific roads at constant speed (cruise control pretty much required) always use the same road paths
    3. Fill the tank at the same pump, calculate mileage.

    4. Make changes such as tire pressure, tire compound/height, gearing, aerodynamics, friction modifiers to lubrication viscosity 'improvers' with fluids, fuel quality, timing adjustments, a/f adjustments, cruise speed adjustments, etc...
    Choose 1 thing to change, then repeat 1. 2. 3. and compare the results.
    Perform the tests multiple times to get the averages, eliminate outliers and walaa thats the cruise economy tuning done on the real vehicle

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    OK,
    To clarify, what I'm referring to when I say MBT is
    Maximum Brake Torque:
    Ignition angle that provides the greatest engine torque output for a given speed, load and ambient conditions.

    (High Performance Fuel Injection Systems - SA161 2009 Greg Banish)

  14. #14
    Senior Tuner kingtal0n's Avatar
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    Ah, the old MBT. Never tune to MBT lol. Its a scam. It may wreck rod bearings if you are adding timing to MBT for most vehicles on a dynometer at WOT. It might take 4 to 10 years though so I find some people still try that tactic without realizing the long term health effects.


    This is a deep topic, but it may be expressed simply.
    Say you load the vehicle lightly on a dyno and dial timing up to MBT. Now, how did you arrive at the necessary air fuel ratio? Lets say you choose 15.5:1 air fuel and 45* btdc of timing for a cruise with some load. We must ask: can the engine make the same torque using more load (airflow throughput), more or less timing, and less fuel, thereby increasing fuel economy? And when the vehicle hits the actual road, will it still maintain those values as safe and consistently? Probably not...

    As an aside, how will we maintain 15.5:1 air fuel ratio, without a closed loop wideband control? What will you do to ensure if a/f wanders beyond optimal it can be compensated for?
    Also, how is the load from the actual road going to be different from the personally selected Dynometer load? And how will that influence timing values found on the dyno.

    There are hurdles to dyno tuning for economy in terms of torque alone. We can play with timing and air fuel but how can we replicate that exact load condition for all true road circumstances, such as wind resistance? all the variables I mentioned will reflect timing and fuel quality concerns, while air fuel ratio has its own slew of individual components, cylinder volume, temperature, rate of piston descent (volume of cylinder changes at some rate), even the quality of the combustion chamber and piston surface design will play a role in fuel behavior given some a/f and timing input values.

    A dyno is to get 'within range' and the real tuning is done on the race track (or street track as it were) for the most part, I find.

    For WOT (I know we are discussing cruise but MBT concerns mostly WOT behavior):
    I feel that as we become experienced tuners we intuitively avoid MBT(max torque setting) for performance vehicles and instead opt for 'minimum best timing' which is the least ignition angle which still gets the engine within some acceptable percentage of maximum torque while maintaining a safe EGT.

    This is because as conditions change (all of this has been about varying wandering conditions) such as higher IAT or increased EGT retention due to drive time, ambient temps, whatever. The increase in temperature will also increase combustion reaction rate, which will call for a reduced timing input (decreased btdc timing angle).
    Thus fuel quality and fuel behavior must be taken into account whether we are timing tuning WOT or cruise situations. If you don't leave headroom on the table for the instantaneous load function and rising temps, then the exact value of timing that gave Max Torque will be a dangerous place in an instant.


    Such graphs often appear spiky, wavy, a combination of spikes and oscillations, indicating too much timing, and over representing torque figures due to spikes.
    I think this is why MBT gradually became more well accepted at "minimum best timing" because eventually people realized max torque wasn't the answer to anything, especially not WOT. Since conditions are moving, and sensors are retrospective.... the load increases and THEN then sensor knows. Which means whatever timing value you have for max torque is going to be used the instant the load increases before sensors can catch up. Making it a dangerous place to be for an instant.


    Basically you can find some optimal fuel use on the dyno. But when you hit the actual road, if the vehicle is heavier for example, more difficult to push the real thing. It will desire more airflow, reduced timing, more fuel flow. And adjustments which reflect into improved economy for the real road conditions often involve moving air fuel ratio, tire conditions, gear ratios, etc... In other words, you may find 0.5mpg increase from delicately setting the timing values, but alternatively the vehicle gearing (Cruise RPM For a large engine for example) may offer far superior economy adjustments, 2 to 4mpg increases from dropping the cruise RPM of a large V8 engine for example. And then go back and optimize the air fuel and timing by driving long distances and comparing. There is no way to really simulate that on any kind of dynometer, driving along some road conditions changing for an hour or whatever.

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    Quote Originally Posted by kingtal0n View Post
    Ah, the old MBT. Never tune to MBT lol. Its a scam. It may wreck rod bearings if you are adding timing to MBT for most vehicles on a dynometer at WOT. It might take 4 to 10 years though so I find some people still try that tactic without realizing the long term health effects.


    This is a deep topic, but it may be expressed simply.
    Say you load the vehicle lightly on a dyno and dial timing up to MBT. Now, how did you arrive at the necessary air fuel ratio? Lets say you choose 15.5:1 air fuel and 45* btdc of timing for a cruise with some load. We must ask: can the engine make the same torque using more load (airflow throughput), more or less timing, and less fuel, thereby increasing fuel economy? And when the vehicle hits the actual road, will it still maintain those values as safe and consistently? Probably not...

    As an aside, how will we maintain 15.5:1 air fuel ratio, without a closed loop wideband control? What will you do to ensure if a/f wanders beyond optimal it can be compensated for?
    Also, how is the load from the actual road going to be different from the personally selected Dynometer load? And how will that influence timing values found on the dyno.

    There are hurdles to dyno tuning for economy in terms of torque alone. We can play with timing and air fuel but how can we replicate that exact load condition for all true road circumstances, such as wind resistance? all the variables I mentioned will reflect timing and fuel quality concerns, while air fuel ratio has its own slew of individual components, cylinder volume, temperature, rate of piston descent (volume of cylinder changes at some rate), even the quality of the combustion chamber and piston surface design will play a role in fuel behavior given some a/f and timing input values.

    A dyno is to get 'within range' and the real tuning is done on the race track (or street track as it were) for the most part, I find.

    For WOT (I know we are discussing cruise but MBT concerns mostly WOT behavior):
    I feel that as we become experienced tuners we intuitively avoid MBT(max torque setting) for performance vehicles and instead opt for 'minimum best timing' which is the least ignition angle which still gets the engine within some acceptable percentage of maximum torque while maintaining a safe EGT.

    This is because as conditions change (all of this has been about varying wandering conditions) such as higher IAT or increased EGT retention due to drive time, ambient temps, whatever. The increase in temperature will also increase combustion reaction rate, which will call for a reduced timing input (decreased btdc timing angle).
    Thus fuel quality and fuel behavior must be taken into account whether we are timing tuning WOT or cruise situations. If you don't leave headroom on the table for the instantaneous load function and rising temps, then the exact value of timing that gave Max Torque will be a dangerous place in an instant.


    Such graphs often appear spiky, wavy, a combination of spikes and oscillations, indicating too much timing, and over representing torque figures due to spikes.
    I think this is why MBT gradually became more well accepted at "minimum best timing" because eventually people realized max torque wasn't the answer to anything, especially not WOT. Since conditions are moving, and sensors are retrospective.... the load increases and THEN then sensor knows. Which means whatever timing value you have for max torque is going to be used the instant the load increases before sensors can catch up. Making it a dangerous place to be for an instant.


    Basically you can find some optimal fuel use on the dyno. But when you hit the actual road, if the vehicle is heavier for example, more difficult to push the real thing. It will desire more airflow, reduced timing, more fuel flow. And adjustments which reflect into improved economy for the real road conditions often involve moving air fuel ratio, tire conditions, gear ratios, etc... In other words, you may find 0.5mpg increase from delicately setting the timing values, but alternatively the vehicle gearing (Cruise RPM For a large engine for example) may offer far superior economy adjustments, 2 to 4mpg increases from dropping the cruise RPM of a large V8 engine for example. And then go back and optimize the air fuel and timing by driving long distances and comparing. There is no way to really simulate that on any kind of dynometer, driving along some road conditions changing for an hour or whatever.

    Wow some long posts!

    MBT stands for minimum (timing) for best torque.

    This means finding the peak of the torque profile at the given rpm and load.

    It is independent of lambda.

    In an ideal world you would find and then run MBT spark timing at all times. At MBT timing you are at peak spark efficiency. Best performance and best fuel economy.

    In the real world you often can't achieve MBT timing as you run into the combustion knock limit for the given compression ratio and fuel octane. Much more so on turbo applications than NA.

    Modern torque based control strategies use the MBT timing and the actual current engine timing to calculate the torque model variables.
    Last edited by Sub8; 04-16-2022 at 03:48 PM.

  16. #16
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    Quote Originally Posted by Sub8 View Post
    Wow some long posts!

    MBT stands for minimum (timing) for best torque.

    This means finding the peak of the torque profile at the given rpm and load.

    It is independent of lambda.

    In an ideal world you would find and then run MBT spark timing at all times. At MBT timing you are at peak spark efficiency. Best performance and best fuel economy.

    In the real world you often can't achieve MBT timing as you run into the combustion knock limit for the given compression ratio and fuel octane. Much more so on turbo applications than NA.

    Modern torque based control strategies use the MBT timing and the actual current engine timing to calculate the torque model variables.

    Well, It is controversial topic for sponsorship racing purpose vehicles that are fuel or power limited. I always say look for minimum timing in daily drivers, and but many will disagree with that sentiment for racing when they do not pay for parts themselves.

    Those would argue that not all cars will run minimum timing, that there is a 5% to 8% gain of torque available if you push beyond Minimum BT using high quality fuel such as ethanol. Since alcohol fuels are readily available this is a relative topic, engine on alcohol may not knock, only increase cylinder pressure and torque, possibly damaging the engine without knocking. E.g. Blow a headgasket or brittle fracture failure a piston is possible without any knock.
    Other fuels as C16 leaded racing fuel will tolerate high temperature and high compression as well, function with more than MBT timing on a race track.
    There is extra energy to extract between the point of MBT and engine damage.


    When tuning a vehicle the headroom of timing left on the table for wandering conditions is set by the application. Daily drivers with limited cooling and fluid temp stability should always use the minimum timing to account for wandering conditions.

    Vehicles with all the 'fancy racing goodies' as oil coolers and extensive iat cooling will generally tolerate higher than MBT timing and produce more torque and extract more energy per fuel molecule. It is important tuning strategy for vehicles with limited fuel supply and restricted intake features. RodxStroke ratio plays a role in how much extra cylinder pressure will provide torque just after TDC for some duration, so it is engine design based strategy not just a tuning feature for racing.

    In terms of economy, it is not safe to say that MBT is independent of lambda IMO. At wide open throttle there is even some wiggle room where increasing fuel density will call for increased timing to make more torque. For cruise situation the MBT and lambda are only slightly dependent on economical cruise. There are many factors more dependent on fuel use such as injector timing and gear ratio based friction. In terms of timing and MBT the use of extremely lean air fuel ratios often required more timing btdc to take advantage of the low density fuel in a cylinder, it depends on cylinder design, chamber design, intake port design. So we can't really say they are independent of MBT, more like once we decide on the chamber/engine/air fuel ratio/load you just add timing to MBT and call it a day. I can see how you would think MBT is independent of air fuel ratio when looked at from that point of view, however the act of adjusting air fuel ratio over long term highway economy data logging is going to also cause us to re-think our selected timing values for MBT, find the new best MBT given some fuel density @ some chamber & fuel quality.

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    Talking

    Quote Originally Posted by kingtal0n View Post
    Well, It is controversial topic for sponsorship racing purpose vehicles that are fuel or power limited. I always say look for minimum timing in daily drivers, and but many will disagree with that sentiment for racing when they do not pay for parts themselves.

    Those would argue that not all cars will run minimum timing, that there is a 5% to 8% gain of torque available if you push beyond Minimum BT using high quality fuel such as ethanol. Since alcohol fuels are readily available this is a relative topic, engine on alcohol may not knock, only increase cylinder pressure and torque, possibly damaging the engine without knocking. E.g. Blow a headgasket or brittle fracture failure a piston is possible without any knock.
    Other fuels as C16 leaded racing fuel will tolerate high temperature and high compression as well, function with more than MBT timing on a race track.
    There is extra energy to extract between the point of MBT and engine damage.


    When tuning a vehicle the headroom of timing left on the table for wandering conditions is set by the application. Daily drivers with limited cooling and fluid temp stability should always use the minimum timing to account for wandering conditions.

    Vehicles with all the 'fancy racing goodies' as oil coolers and extensive iat cooling will generally tolerate higher than MBT timing and produce more torque and extract more energy per fuel molecule. It is important tuning strategy for vehicles with limited fuel supply and restricted intake features. RodxStroke ratio plays a role in how much extra cylinder pressure will provide torque just after TDC for some duration, so it is engine design based strategy not just a tuning feature for racing.

    In terms of economy, it is not safe to say that MBT is independent of lambda IMO. At wide open throttle there is even some wiggle room where increasing fuel density will call for increased timing to make more torque. For cruise situation the MBT and lambda are only slightly dependent on economical cruise. There are many factors more dependent on fuel use such as injector timing and gear ratio based friction. In terms of timing and MBT the use of extremely lean air fuel ratios often required more timing btdc to take advantage of the low density fuel in a cylinder, it depends on cylinder design, chamber design, intake port design. So we can't really say they are independent of MBT, more like once we decide on the chamber/engine/air fuel ratio/load you just add timing to MBT and call it a day. I can see how you would think MBT is independent of air fuel ratio when looked at from that point of view, however the act of adjusting air fuel ratio over long term highway economy data logging is going to also cause us to re-think our selected timing values for MBT, find the new best MBT given some fuel density @ some chamber & fuel quality.
    If you make more torque with increasing timing advance then your not at MBT yet.��

    When we characterise an engine from scratch we use a high enough octane fuel to allow you to find true MBT over the entire speed load grid.

    The best fuel economy will always be MBT with leanest lambda that still combusts, other issues aside.

    LBT is leanest (lambda) for best torque. So again in an ideal world at wide open throttle you want to run MBT / LBT.

    LBT will often be compromised by the need to run richer to cool the combustion chamber components or catalyst.
    Last edited by Sub8; 04-17-2022 at 07:12 AM.

  18. #18
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    Quote Originally Posted by Sub8 View Post
    If you make more torque with increasing timing advance then your not at MBT yet.��
    This is where majority of tuner and inexperienced make a huge mistake. You can add timing right past MBT and still make more torque.

    IF the M stands for literally "minimum" then you don't want max torque, you want minimum timing within some percentage of max torque.

    If you keep adding timing the typical dynometer will keep showing more and more torque because the graph will begin to spike due to cylinder pressure spikes, right past MBT.

    Those spikes responsible for damaging rod bearings over a long period of time and other issues.

    I went through this in the 90's with JDM engines, Skyline, Supra, Silvia, over the course of 15 years I investigated max torque timing tuning and found all the turbo engines with max torque timing values and minimum EGT to make peak numbers on a dynometer would eat rod bearings over 30k to 50k miles. That is when I coined the phrase minimum best timing and made this curve on paper



    On the right side is your MBT for daily driver, minimum best. Its the least amount of timing necessary to stay off an EGT ramp within some percentage of max torque.

    On the LEFT hand side is "old" MBT, Max torque timing or Max Brake Torque. That is where race engines are run because they typically have forged pistons, O-ring gaskets, oil coolers, IAT helpers, etc... to keep the high timing , high cylinder pressure from wrecking the engine over the due course of a race situation. Thicker oil, larger bearing clearances help with the stress. The OEM uses very tight clearance and thin oil, it won't tolerate that kind of cylinder pressure usually. Race Engines are frequently rebuilt as well.

    The way I tune is the way I tune, I didn't learn it from a book, I learned from tuning hundreds of engines over 20 years and then driving them or keeping track of as many as I could. Basically I remove timing until the EGT spikes indicating wasted energy. Add some timing back in and it might be good for a daily driver. You always want to know your 'window' however so typically I will add another degree or two for a single dyno pass just to make sure the fuel quality is safe within that range, in case of wandering temperatures in the practical application. This ensures that at some tuned power output, when conditions change, say the Intercooler heat soaks or something. That additional IAT will shift the timing curve to the 'left' on my paper, it will act like you've got additional timing when the IAT rises, causing EGT to decrease and cylinder pressure to increase.


    Background in chemistry tells me that air fuel ratio will influence temperature of cylinder, which will influence reaction rate of combustion. Which will influence timing requirements. Therefore air/fuel ratio will influence necessary timing advance, any way you slice it, because its like a thermostat for the engine.

    We can also look at how aircraft deal with their mixture and timing variables
    https://resources.savvyaviation.com/...cht-and-egt-2/

    Limiting CHTs is essential to ensure cylinder longevity.
    We are looking at CHT In this case, as a reference from cylinder pressure due to timing and air/fuel ratio, CHT = cylinder head temp
    as I said above air/fuel influence timing and pressure situations, its all tied together, quote

    Things that affect CHT

    It’s obvious that CHT increases when power is increased, and that it also increases when cooling airflow is decreased. But there are a number of other factors that also affect CHT.

    Recall that during the Otto cycle power stroke, peak internal cylinder pressure and temperature optimally occur at 15? to 20? of crankshaft rotation after top dead center – a point denoted by θpp. Anything that causes θpp to occur earlier (i.e., closer to TDC) in-creases CHT, and anything that causes θpp to occur later (further from TDC) decreases CHT.

    For example, advancing the ignition timing so that the spark plug fires earlier causes θpp to occur earlier and increases CHT. Retarding the ignition timing so that the spark plug fires later causes θpp to occur later and decreases CHT.

    Alternatively, changing the mixture can affect CHT by changing the rate at which the air-fuel charge burns, and therefore causing θpp to occur earlier or later. The burn rate of the air-fuel charge is fastest a mixture that is slightly richer than stoichiometric, approximately 50?F rich of peak EGT (50?F ROP). Either richening or leaning the mixture from that point decreases the burn rate, causes θpp to occur later, and consequently reduces CHT.

    Failure of one spark plug or magneto can also affect CHT, because the air-fuel mixture takes longer to burn when it is ignited by only one spark plug instead of two. This causes θpp to occur later and CHT to decrease.
    Last edited by kingtal0n; 04-17-2022 at 01:03 PM.

  19. #19
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    So according to Greg Banish, MBT is Maximum Brake Torque. There wouldn't be anymore than maximum.

  20. #20
    Senior Tuner kingtal0n's Avatar
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    Here are some of my known-data you can extrapolate the meaning from


    2.0L SR20DET w/ 45-55lb/min turbocharger & small cam
    25-28psi of boost, 450rwhp~ 93 octane w/ 50/50 methanol spray
    Minimum best timing: 9*btdc
    Max torque timing: 12-13* btdc

    3.0L 2jz-gte w/ 55-65lb/min turbocharger & small cam
    18-20psi of boost, 450-500rwhp 93 octane alone
    Minimum best timing: 12* btdc
    Max torque timing: 14-15* btdc

    The sr20 and 2jz are practically the same engine in terms of tuning, same combustion chamber tech & piston diameter/design & same compression ratio
    From 2002 to 2012 I witnessed a slew of these engines, perhaps hundreds, using an SAFC-II piggyback style fuel controller which would allow the use of large injectors while maintaining the OEM timing maps, skewed for the injector increase (too much timing).
    The OEM timing on those engines at WOT wound up near 15-18* btdc at 400-500rwhp and would ruin rod bearings over the course of high mileage, while making great torque and power on a dyno. The only give-away was the spiky torque curves it produced, causing high peak recorded numbers, which is why I prefer dynojet style dynometers and smoothing=0 for diagnostics over the internet.


    Now, Something more familiar,
    5.3L LM7 w/ 75-85lb/min turbocharger & small cam, 4l80e
    14-16psi of boost, 500-600rwhp 93 octane alone
    Minimum best timing: 11 - 12.5*btdc
    Max torque timing: 14-15* btdc


    The key here is safe EGT with minimum timing. Removing timing always makes an engine safer right up until it melts. However, the accumulating function of heat input is a gradual and time based phenomenon, short runs heat up less than long runs. Thus when tuning the vehicle/boat in question with the longest-run possible (i.e. constant WOT) it may be necessary to bring down the EGT somehow: reduce power output, 100% water injection (or lake water into exhaust components), more timing advance. Trying to win a race you might simply throw timing at it to drop 60*F or 140*F from the EGT or whatever at constant output. But in a daily driver application you would give up some power if the runs are that long, because there is no race to win, no money to earn. You care about your parts more than anything else.